This form of curing method was introduced in the market in the 1960s. By then it was commonly used to form a coating on furniture. Led UV curing system uses high–intensity ultraviolet (UV) rays during the printing process. It undergoes photo polymerization rather than evaporation like in the case of the mercury lamp. The led UV curing system requires less space and consumes less energy hence increasing the profit margin. Profit is greatly increased because there is less waste generated during the printing process. It is suitable for both 3D and digital printing. You need to search for the best led UV curing system to use in your business. Some of the business that uses the led UV curing system includes:
- Food packaging
- Printing. When you print using the LED Uv printer, you will be able high-quality documents. This is because the process does not allow any ink to soak on the documents hence making them remain clear. It is ideal to use when generating material to use for marketing purposes. You will be able to showcase your products clearly to your potential clients. This is because the clients will be able to see clearly what is being advertised. Printers that use the Led UV curing system are smaller in size.
- Automotive. This form of technology is also used in the automotive sector. This is because it offers a good coating to the vehicles giving them an appealing appearance. The system is also applied when making the interior part of the vehicle and other body panels.
- Healthcare. Some of the adhesives used in the medical sector such as catheters, endoscopes, hearing aids, and even syringes are generated through the led UV curing system. The process is ideal for the generation of these devices as it offers uniformity.
- Metal coating industries
- Electronics. The system is used in electronic assembly applications. The arrangement of high–energy UV-led sources with suitable adhesives helps increase productivity. This technology is ideal, especially in the production of smartphones. , micro speakers, and even hard disk drives.
The UV light curing does not use any solvents hence enhancing green technology. It is ideal to use for heat-sensitive surfaces or on objects with thin films. These provide effective curing methods for a wide range of applications while conserving the environment. The process is used for materials that have photo imitators. For instance, in the applications for curing adhesives in sealing applications, or for the drying substances such as paints, clear coats, lacquers, and even ink.
The system operates under low temperatures as compared to the mercury lamps. Low heat is also generated when using this system. The heat disperses from the backside of the device thus leaving the substrate side cool. One advantage of the UV curing system inks is that they do not soak the material. This helps save on the ink being used during the printing process. This helps in generating documents with equal image density. This is ideal for non-porous substrates. This makes it easier to control the dot size. It is possible to make the strike-through mark on the document by the use of the led UV curing system. It makes it possible to make creative features on some documents.
Most industries use this technique as it does not pollute the environment. The mercury lamps use mercury which is toxic to the environment. The toxic substance interferes with the ozone layer hence causing acidic rain. The acidic rain causes corrosion on roofs and even damages the plants. This technique uses no solvents hence no toxic substance is expected to be generated. Most states advocates for the conversation of the environment. This is because the environment has a huge impact on both plants and human beings.
The led UV curing system is ideal to use if the industry needs to save on energy. It is easy to switch off the system whenever it is not in use. This helps in saving energy hence reducing the company’s operating cost. The mercury lumps need to be on even if there is no operation which is going on. This in turn leads to the wastage of energy hence increasing both the operating and maintenance cost of the company.
In conclusion, the introduction of the Led UV curing system is used in many industrial applications. The above article illustrates some of the industries which use this form of technology. There is also a wide range of benefits associated with the system which the company can enjoy.